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Manufacturing

One campus, the whole chain.

Steel fabrication, galvanizing, transformer assembly, conductor stranding, cable extrusion, pole casting and polymer extrusion — all within a single 70,000 sq. yard site.

Power transformer under assembly

Power transformer under assembly

01

The base

Why one site matters.

A tower that waits three weeks for a third-party galvanizer is not a three-week problem — it is an unpredictable one.

The capabilities on this campus were added in the order the business kept hitting delays: poles, then cable, then substation construction, then towers and conductors, then transformers, then galvanizing, then polymer. Each one removed a dependency.

What that produces today is a supply chain we can actually schedule. A distribution package — poles, conductor, cable, transformer, structures — moves through bays a few hundred metres apart, under one production plan and one inspection regime.

70,000
sq. yard integrated campus
1,500+
people in manufacturing, fabrication, execution and support
12
production lines behind 13 products, 16 kVA transformers to 630 mm pipe
02

Production capacity

Monthly output, sustained.

The figures a buyer actually needs — what we can hold, month after month.

Line
Range
Capacity
Distribution transformers
16 kVA – 1000 kVA
900jobs / month
Power transformers
1 – 20 MVA, 33/11 kV
7–8units / month
Solar & inverter duty transformers
Up to 20 MVA
Same lines
Servo voltage stabilisers
1 kVA – 5000 kVA
Same lines
Lattice & M-type towers
12.8 m and various sizes
2,500t / month
PCC poles
9 m and 11 m
300poles / day
ACSR conductor
Squirrel to Goat
1,500km / month
LT, XLPE & armoured cable
1, 2, 3, 3.5 and 4 core
1,000km / month
Hot dip galvanizing
Bath up to 1 m × 7.25 m
2,500t / month
Cold dip galvanizing
Bath up to 1 m × 3 m
50t / month
HDPE pressure pipe
PE 63 / 80 / 100, OD 20–630 mm
200t / month
Drip lateral
12 / 16 / 20 / 25 mm
7,000km / month

Inside the campus

The bays that do the work.

Ten operations, photographed on site. Drag to walk the line.

Angle punching press
01

Cut and punch

Angle punching press
Welding
02

Weld

Welding
Members leaving the zinc bath
03

Galvanize

Members leaving the zinc bath
Tank body fabrication
04

Fabricate

Tank body fabrication
Winding machine
05

Wind

Winding machine
Core-and-coil assembly
06

Assemble

Core-and-coil assembly
Routine test panel
07

Test

Routine test panel
Stranding machine
08

Strand

Stranding machine
HDPE pipe extrusion line
09

Extrude

HDPE pipe extrusion line
Pole casting beds
10

Cast

Pole casting beds

Steel

Fabrication & galvanizing

  • Structural steel fabrication to drawing
  • Cutting, punching, forming and assembly
  • Lattice and M-type tower fabrication
  • Substation gantries and equipment structures
  • Cross-arms, brackets and line hardware
  • Hot dip galvanizing — bath up to 1 m × 7.25 m
  • Cold dip galvanizing — bath up to 1 m × 3 m
  • Third-party job-work galvanizing accepted

Polymer & winding

Extrusion & assembly

  • Conductor wire drawing and stranding
  • XLPE insulation extrusion and armouring
  • Cable and conductor drumming
  • HDPE pressure pipe extrusion
  • Drip lateral extrusion with dripper insertion
  • CRGO core building and winding
  • Tank fabrication, shot blasting and paint
  • Oil filling, drying and final assembly

Come and see it.

We would rather show you the campus than describe it. Visits can be arranged for buyers, EPC partners and export customers.