Aggarwal GlobalEmpowering Nation Enquire

Inside the works

A working day, in pictures.

82 photographs from the bays, the yard, the laboratory and the field. Real material, real people at work. Click any photograph to open it.

Photographs82
Chapters7
LocationBhiwani, Haryana
01

Transformer works

From sheet to switched on.

Tank fabrication, core-and-coil assembly, winding, paint and routine test — all our own operations, in adjacent bays.

Finished distribution transformers in the dispatch yard
Finished distribution transformers in the dispatch yard
Fitting out a unit
Fitting out a unit
Core-and-coil assembly
Core-and-coil assembly
Coil on the bench
Coil on the bench
Winding machine
Winding machine
Paper-insulated winding
Paper-insulated winding
Tanks awaiting core and coil
Tanks awaiting core and coil
Power transformer tank
Power transformer tank
Power transformer under assembly
Power transformer under assembly
Finished units in the stock shed
Finished units in the stock shed
Tank body fabrication
Tank body fabrication
Sheet cutting and shearing
Sheet cutting and shearing
Painted tanks
Painted tanks
Radiator assembly
Radiator assembly
Tank bodies awaiting fitment
Tank bodies awaiting fitment
Dispatch yard
Dispatch yard
Stock shed
Stock shed
02

Test & quality

Every unit, before it leaves.

Routine tests on the panel, oil and insulation checks in the laboratory, and the paperwork that follows each unit out of the gate.

Routine test panel
Routine test panel
Test control desk
Test control desk
Laboratory
Laboratory
Quality control laboratory
Quality control laboratory
Sample preparation
Sample preparation
Cable testing
Cable testing
Test records
Test records
03

Steel & galvanizing

Steel in, galvanized tower out.

Angles cut, punched and bent, welded into sections, dipped in the zinc bath next door and stacked for dispatch.

Members leaving the zinc bath
Members leaving the zinc bath
Lifting from the bath
Lifting from the bath
Galvanized tower sections
Galvanized tower sections
Dipping
Dipping
Angle punching press
Angle punching press
Angle bending
Angle bending
Welding
Welding
Cutting angle
Cutting angle
Galvanized members in the shed
Galvanized members in the shed
Bundled members
Bundled members
Stacking galvanized angles
Stacking galvanized angles
Galvanized angles in the yard
Galvanized angles in the yard
Punching press
Punching press
Members ready for dispatch
Members ready for dispatch
Angle stock
Angle stock
04

Conductor & cable

The line between the towers.

Wire drawing, stranding, extrusion and armouring share one hall, one drum yard and one test regime.

Cable hall
Cable hall
At the stranding line
At the stranding line
Stranding machine
Stranding machine
Wire drawing
Wire drawing
Stranding line
Stranding line
Extrusion and armouring hall
Extrusion and armouring hall
Conductor drums in the hall
Conductor drums in the hall
Loading a drum
Loading a drum
ISI-marked drums ready for dispatch
ISI-marked drums ready for dispatch
Drums in the yard
Drums in the yard
Stranding bobbins
Stranding bobbins
Wooden drums
Wooden drums
Aluminium rod
Aluminium rod
05

Poles, substations & lines

In service.

Poles cast on the beds the business was founded on, and substations and lines commissioned across the Haryana network.

Pole casting beds under the gantry
Pole casting beds under the gantry
Steel stock
Steel stock
33 kV substation yard, newly commissioned
33 kV substation yard, newly commissioned
33 kV switchgear hall
33 kV switchgear hall
Power transformer in the bay
Power transformer in the bay
Galvanized gantry structures
Galvanized gantry structures
Transformer bay with fire buckets
Transformer bay with fire buckets
Gantry and isolators
Gantry and isolators
Lightning arresters
Lightning arresters
DHBVN 33 kV substation control room
DHBVN 33 kV substation control room
Switchgear panels
Switchgear panels
Transformer bays and structures
Transformer bays and structures
Directional drilling rig for underground cable
Directional drilling rig for underground cable
Earlier 33 kV substation
Earlier 33 kV substation
Control and metering panel room
Control and metering panel room
06

Water

More crop per drop.

HDPE pipe extruded, cooled and racked; drip lateral coiled and stored — for the fields beside the line.

HDPE pipe extrusion line
HDPE pipe extrusion line
Extruder feed
Extruder feed
Drip lateral coils in the store
Drip lateral coils in the store
Pipe leaving the line
Pipe leaving the line
Coils ready for dispatch
Coils ready for dispatch
Laterals laid across cropped beds
Laterals laid across cropped beds
07

The campus

70,000 square yards, and growing.

The integrated campus from the air and from the road, the rooftop solar array, and the new production sheds photographed during construction in 2025.

The campus from the air
The campus from the air
The works against the Tosham hills
The works against the Tosham hills
Rooftop solar array
Rooftop solar array
Office block
Office block
Dispatch road
Dispatch road
Drum yard and sheds
Drum yard and sheds
Temple on the campus grounds
Temple on the campus grounds
New production sheds
New production sheds
Finishing works on a new shed
Finishing works on a new shed

Come and see it in person.

Buyers, EPC partners and export customers are welcome to visit the campus. Tell us when you are in the region and we will arrange it.